Synchronised Lift System

• 500T Capacity / 60mm lift
• 690 bar maximum operating pressure
• Individual pressure gauge
• Individual bleed down valves
• Low/High pressure option
• 10m hoses

This purpose built test bench was engineered to meet the clients exact requirements. McMillan Engineering Group manufactured, assembled, delivered and commissioned the unit.

Designed to with two PSV test stations to suit ANSI flange valves and 3/4" NPT Valves, with a maximum test pressure of 12,500kPa.

The test bench incorporates the following features.

• Two 50L high pressure storage vessels
• Eight separate pressure gauges to suit a wide range of tests
  
• Mechanically adjustable clamping arms
• Hydraulic clamping force
• Hydraulically intensified air pressure
• 12mm Polycarbonate shields
• PLC Control system
• 250kg Davit arm crane

Features

• 10T Capacity
• 500mm x 500mm Window
• Top & bottom platen temperature control with digital readout
• Adjustable force with digital readout
• Air powered HPU
• Heating overload safety switch
• Fully programmable control box

McMillan Engineering Group, then trading as Industrial Hydraulic Services were responsible for the complete design, manufacture and supply of the 20T Mooring Winch System, 30T Double Drum Derricking Winch System, 420T Luffing Cylinders and the 700HP Hydraulic Power Unit.

Details:
30T Double Drum Derricking Winch System

• Hydraulic motor
  
• Proxy rotation sensor
  
• Pawl safety lock
  
• Hydraulic disc brakes
  

20T Mooring Winch System

• Total of 6 winches
• Hydraulic motor
  
• Pawl safety lock
  

Luffing Cylinders

• Ø500mm Bore
  
• Ø200mm Rod
  
• 3000mm Stroke
  
• Hard chrome plated rod with ceramic densification
  
• 500T extension force / 420T retraction force
  

Hydraulic Power Unit

• Diesel powered
• Total of 700HP
• PLC control system
• Fully programmable remote control

The Australian National Construction Review featured this project in their magazine. Click on the button below to download an extract.

Once this project was completed the system was redeployed to dismantle the old berth wall next to Sydney Ports’ Marine Operations Centre at Moore’s Wharf. 

Click here to go to the Port Authority of NSW website for more details.

Custom designed and manufactured to meet our customers specific needs. Not only did we manufacture this Launch System Power Unit, we also refurbished the customers existing Launch Cylinders, fitted rotary transducers and pilot operated check valves.

Custom HPU Features

• 15kW
• 250 bar
• 35 lpm
• 200l Reservoir
• Two speed extension
• Digital readouts for rotary transducers

Lift Cylinder Refurbishment

• Polish piston rod & inner
• Re-seal
• Re-paint
• Hydrostatic pressure test
• Pilot operated check valve fitted
• Rotary transducer fitted

Custom designed pressure vessel with press cylinder incorporated. Also included a split system hydraulic power unit, Intensifier and Tie Rod Tension Cylinder.

Pressure Vessel

• 60 MPa Pressure rating
• 0-100°C Operating temperature
• 700 litre Capacity
• Ø800mm Inside diameter

Hydraulic Power Unit

• 4kW / 2.3 lpm / 600 bar High pressure / Low flow
• 1.1kW / 25 lpm / 3 bar Low pressure / High flow
• 1000 litre Reservoir

Intensifier

• 690 bar
• Screw type
• 400mm Stroke

Press Cylinder

• 690 bar
• 200T Capacity
• 100mm Stroke
• Double acting
• Pressure relief valve
• Flange mounted

Tie Rod Tension Cylinder

• 690 bar
• 300T Capacity
• 60mm Stroke
• Ø113mm Centre hole
• Double acting

McMillan Engineering Group designed & manufactured this complete Stress Bed System to meet the customers unique specifications. To increase the efficiency of the system the client requested that the lock rings for the double acting safe rams be mechanically operated. This allowed the client to operate the system without having to have an operator manually lock off the rams for each stress.

Features

• 5T Capacity
• Top & bottom platen temperature control with digital readout
• Adjustable force with digital readout
• Air powered HPU

Designed and manufactured two Heating & Cooling Platen Presses, Power Unit & Control System.

In 1999 a development was planned for the historically significant Wales House building in Sydney. An extra floor was required which meant the 915T cupola needed to be raised 3.9m. Since dismantling the cupola was nut possible the decision was made to raise the cupola via the use of hydraulics. The cupola was raised and supported 1.3m a night over three nights.

McMillan Engineering Group designed and manufactured 12 hydraulic cylinders, a hydraulic power unit and a control panel to achieve this engineering feat.

Cylinder Details

• Quantity - 12
• Capacity of 145T @ 283 bar
• 1400mm stroke
• Spherical load cap
• Pressure relief valve
• Load holding valve

Hydraulic Power Unit Details

• 3 phase / 415 V
• 11kW
• 12 way split flow pump
• 1.2 lpm per outlet
• 480 litre reservoir

Control Panel Details

• 12 Pressure gauges
• 12 Directional control valves
• 6 Digital position readouts (Linked to rotary transducers)