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Synchronised Lift System

26/6/2016

 
Synchronised Lift System
  • 500T Capacity / 60mm lift
  • 690 bar maximum operating pressure
  • Individual pressure gauge
  • Individual bleed down valves
  • Low/High pressure option
  • 10m hoses

PSV Test Bench - Long Island Point, Hastings

9/3/2015

 
This purpose built test bench was engineered to meet the clients exact requirements. McMillan Engineering Group manufactured, assembled, delivered and commissioned the unit.

Designed to with two PSV test stations to suit ANSI flange valves and 3/4" NPT Valves, with a maximum test pressure of 12,500kPa.

The test bench incorporates the following features.
  • Two 50L high pressure storage vessels
  • Eight separate pressure gauges to suit a wide range of tests
  • Mechanically adjustable clamping arms
  • Hydraulic clamping force
  • Hydraulically intensified air pressure
  • 12mm Polycarbonate shields
  • PLC Control system
  • 250kg Davit arm crane

10T Laboratory Press

3/12/2013

 
Features
  • 10T Capacity
  • 500mm x 500mm Window
  • Top & bottom platen temperature control with digital readout
  • Adjustable force with digital readout
  • Air powered HPU
  • Heating overload safety switch
  • Fully programmable control box

Port Botany Expansion Project - Sydney

23/6/2009

 
McMillan Engineering Group, then trading as Industrial Hydraulic Services were responsible for the complete design, manufacture and supply of the 20T Mooring Winch System, 30T Double Drum Derricking Winch System, 420T Luffing Cylinders and the 700HP Hydraulic Power Unit.

Details:
30T Double Drum Derricking Winch System
  • Hydraulic motor
  • Proxy rotation sensor
  • Pawl safety lock
  • Hydraulic disc brakes


20T Mooring Winch System
  • Total of 6 winches
  • Hydraulic motor
  • Pawl safety lock

Luffing Cylinders
  • Ø500mm Bore
  • Ø200mm Rod
  • 3000mm Stroke
  • Hard chrome plated rod with ceramic densification
  • 500T extension force / 420T retraction force

Hydraulic Power Unit
  • Diesel powered
  • Total of 700HP
  • PLC control system
  • Fully programmable remote control


The Australian National Construction Review featured this project in their magazine. Click on the button below to download an extract.
Magazine Extract
Once this project was completed the system was redeployed to dismantle the old berth wall next to Sydney Ports’ Marine Operations Centre at Moore’s Wharf. 

Click here to go to the Port Authority of NSW website for more details.

Launch System Power Unit & Cylinder Refurbishment

8/4/2009

 
Custom designed and manufactured to meet our customers specific needs. Not only did we manufacture this Launch System Power Unit, we also refurbished the customers existing Launch Cylinders, fitted rotary transducers and pilot operated check valves.

Custom HPU Features
  • 15kW
  • 250 bar
  • 35 lpm
  • 200l Reservoir
  • Two speed extension
  • Digital readouts for rotary transducers

Lift Cylinder Refurbishment
  • Polish piston rod & inner
  • Re-seal
  • Re-paint
  • Hydrostatic pressure test
  • Pilot operated check valve fitted
  • Rotary transducer fitted

700L/60MPa Pressure Vessel

3/12/2008

 
Custom designed pressure vessel with press cylinder incorporated. Also included a split system hydraulic power unit, Intensifier and Tie Rod Tension Cylinder.

Pressure Vessel
  • 60 MPa Pressure rating
  • 0-100°C Operating temperature
  • 700 litre Capacity
  • Ø800mm Inside diameter


Hydraulic Power Unit
  • 4kW / 2.3 lpm / 600 bar High pressure / Low flow
  • 1.1kW / 25 lpm / 3 bar Low pressure / High flow
  • 1000 litre Reservoir


Intensifier
  • 690 bar
  • Screw type
  • 400mm Stroke


Press Cylinder
  • 690 bar
  • 200T Capacity
  • 100mm Stroke
  • Double acting
  • Pressure relief valve
  • Flange mounted


Tie Rod Tension Cylinder
  • 690 bar
  • 300T Capacity
  • 60mm Stroke
  • Ø113mm Centre hole
  • Double acting

700T & 600T Stress Bed System

11/1/2008

 
McMillan Engineering Group designed & manufactured this complete Stress Bed System to meet the customers unique specifications. To increase the efficiency of the system the client requested that the lock rings for the double acting safe rams be mechanically operated. This allowed the client to operate the system without having to have an operator manually lock off the rams for each stress.
IHS-0700-18-DA-SR
  • Quantity - 2
  • 710T @ 700 bar
  • 450mm Stroke
  • Ø356mm Bore
  • Ø292mm Rod
  • Spherical load cap
  • Mechanically operated lock ring
  • Pressure relief valve
  • Pilot operated check valve
  • NATA Calibration

IHS-0600-24-DA-SR
  • Quantity - 2
  • 618T @ 700 bar
  • 600mm Stroke
  • Ø332mm Bore
  • Ø254mm Rod
  • Spherical load cap
  • Mechanically operated lock ring
  • Pressure relief valve
  • Pilot operated check valve
  • NATA Calibration
Hydraulic Power Unit
  • Quantity - 2
  • 5.5kW / 3-Phase / 415V
  • 2 x 2.08 lpm
  • 700 bar
  • 100 litre Reservoir

IHS-CH-0060-06-DA
  • Quantity - 2
  • 61T @ 700 bar
  • 150mm Stroke
  • To suit 32mm CT Stress Bar
  • NATA Calibration

IHS-MJ-0025-18-DA
  • 25T x 488mm Stroke Mono Jack
  • NATA Calibration

IHS PE554 HPU
  • 4-way/3-position tandem centre manual valve
  • Advance, hold and return functions
  • Bleed down valve
  • 3.1m Remote control
  • 0-700 bar
  • 11.5-0.92 lpm

Eastlink Precast Yard – Morwell, Victoria

17/11/2007

 
1200T & 800T Stress Bed Equipment

Clean Coal Project – Morwell, Victoria

28/4/2007

 
2,500T Press & 260kW Power Unit.

Gateway Upgrade – Brisbane

4/1/2007

 
Hydraulic Stress Bed
* Photos courtesy Leighton Abigroup Joint Venture

Silo – Port Melbourne

3/1/2007

 
630T Multi-Strand Jack & Stressing Equipment

LNG Tank – London, Great Britain

3/2/2006

 
550T Stressing Equipment, 5 x 5.5kW Power units, Anchor Blocks, Trumpets, Battery Sets & Bearing Plates

LNG Tank – Abu Dubai

4/1/2006

 
550T Stressing Equipment, 5 x 5.5kW Power units, Anchor Blocks, Trumpets, Battery Sets & Bearing Plates

Jetty Extension - Broome

3/12/2005

 
500T Stress bed consisting of two 350T, 250mm stroke double acting safe rams and a 5.5kW Split Flow Power Unit. Designed with the ability to be upgraded to a 700T Stress Bed.

Custom Multi-Strand Jack & Hydraulic Power Unit

16/9/2005

 
Delivery ready for one of our pre-stressing customers. Custom designed and manufactured to meet their specific requirements.

Custom IHS-CH-0630-08-DA
  • 630T Capacity 
  • 690 bar Working pressure
  • 206mm Stroke
  • Ø230mm Centre hole
  • 33 x 0.6” Strand battery set including - Nose, shaker plate, tube bundle, back block
  • Chrome plated multi-strand wedges
  • NATA Force calibration

Custom Hydraulic Power Unit
  • 5.5kW/415V
  • 700 bar
  • 3.2lpm
  • 100l Reservoir
  • Pendant control
  • Calibrated gauge
  • Castor wheels

Bai Chay Bridge Project  – Vietnam

7/12/2004

 
The Bai Chay Bridge connects Hong Gai with Bai Chay over the Cua Luc Straits. Industrial Hydraulic Services designed, manufactured and supplied a large range of hydraulic equipment for the Form Travellers used on this project.
3kW Hydraulic Power Unit
  • Quantity - 4
  • 3kW / 3-Phase
  • 2 outlets with 1.2 lpm @ 700 bar
  • 2 outlets with 2.9 lpm @ 300 bar
  • Lowering valves
  • 40 litre Reservoir
  • Canopy

IHS PE554 HPU
  • Quantity - 5
  • 0.84 kW / 220 V / 50 Hz / 1P
  • 0-700 bar / 11.5-0.92 L/min
  • 8.6 litre Reservoir
  • Bleed down valve

IHS-0220-10-SR
  • Quantity - 8
  • 220T Capacity
  • 250mm Stroke
  • 700 bar Operating pressure
  • External spring retract
  • Mechanical lock ring

IHS-0150-06-SR
  • Quantity - 8
  • 150T Capacity
  • 150mm Stroke
  • 700 bar Operating pressure
  • Load return
  • Mechanical lock ring

IHS-CH-075-04-DA
  • Quantity - 8
  • 75T Capacity
  • 100mm Stroke
  • Ø42mm Centre hole
  • 700 bar Operating pressure
  • Double acting
  • Pressure relief valve


65x35-800 Cylinder
  • Quantity - 16
  • 6.2T Capacity (Ext)
  • 3.3T Capacity (Ret)
  • 800mm Stroke
  • 250 bar Operating pressure
  • Double acting
65x35-300 Cylinder
  • Quantity - 16
  • 6.2T Capacity (Ext)
  • 3.3T Capacity (Ret)
  • 300mm Stroke
  • 250 bar Operating pressure
  • Double acting

65x35-650 Cylinder
  • Quantity - 16
  • 6.2T Capacity (Ext)
  • 3.3T Capacity (Ret)
  • 650mm Stroke
  • 250 bar Operating pressure
  • Double acting

70x45-500 Cylinder
  • Quantity - 16
  • 10T Capacity (Ext)
  • 6.4T Capacity (Ret)
  • 500mm Stroke
  • 280 bar Operating pressure
  • Double acting

Crane Wheel
  • Quantity - 16
  • Ø400mm
  • 35T Capacity
  • SKF Bearings


Accessories
  • 192m of Hose assemblies per traveller
  • 3 Manifold assemblies per traveller
  • Couplings & connectors for turn key operation

5T Laboratory Press

4/11/2003

 
Features
  • 5T Capacity
  • Top & bottom platen temperature control with digital readout
  • Adjustable force with digital readout
  • Air powered HPU

High Speed Rail Project - Taiwan

3/12/2002

 
McMillan Engineering Group (trading as Industrial Hydraulic Services) supplied forty 200T Span Jacks & Two Power Units for this project.

heating & Cooling Press - RTM Process, Boeing - Melbourne & Sydney

3/10/2002

 
Designed and manufactured two Heating & Cooling Platen Presses, Power Unit & Control System.

Wales House Cupola Lift

14/8/1999

 
In 1999 a development was planned for the historically significant Wales House building in Sydney. An extra floor was required which meant the 915T cupola needed to be raised 3.9m. Since dismantling the cupola was nut possible the decision was made to raise the cupola via the use of hydraulics. The cupola was raised and supported 1.3m a night over three nights.

McMillan Engineering Group designed and manufactured 12 hydraulic cylinders, a hydraulic power unit and a control panel to achieve this engineering feat.

Cylinder Details
  • Quantity - 12
  • Capacity of 145T @ 283 bar
  • 1400mm stroke
  • Spherical load cap
  • Pressure relief valve
  • Load holding valve


Hydraulic Power Unit Details
  • 3 phase / 415 V
  • 11kW
  • 12 way split flow pump
  • 1.2 lpm per outlet
  • 480 litre reservoir


Control Panel Details
  • 12 Pressure gauges
  • 12 Directional control valves
  • 6 Digital position readouts (Linked to rotary transducers)

West Rail Project – Hong Kong

3/12/1998

 
McMillan Engineering Group (trading as Industrial Hydraulic Services) supplied 150T, 180T, 185T & 300T Jacks and Power Units for this project.

Jacana Underpass, Western Ring Road - Melbourne

4/11/1990

 
McMillan Engineering Group (trading as Industrial Hydraulic Services) supplied a 3,000T Jacking System which included the 300 Tonne, 1200mm stroke hydraulic cylinder shown.

Gisborne Bypass - Melbourne

4/12/1989

 
McMillan Engineering Group (trading as Industrial Hydraulic Services) supplied a 30T Launching Jacks.

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©2014 McMillan Engineering Group Pty. Ltd.
  • Engineering Services
    • Laser Cutting
    • Pressing & Rolling
    • Repetitive Fabrication
    • Heavy Fabrication
    • Specialist Welding
    • Pressure Vessels
    • Custom Tanks
    • Custom Machines
    • Shell & Tube Heat Exchangers
  • IHS Products & Services
  • Major Projects
  • News Feed
  • About Us
    • Our History
    • Contact Us
    • Capabilities
    • Accreditation
    • Terms & Conditions >
      • Terms & Conditions of Sale
      • Terms & Conditions of Purchase
    • Downloads >
      • Brochures
      • Manuals
      • Other