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Tilt Table Cylinders

11/6/2015

 
Tilt Table Cylinders assembled, tested and painted ready for delivery. McMillan Engineering Group designed these cylinders to suit a very specific application with variable forces and limited space taken into consideration.

Cylinder Details
  • Quantity - 6
  • Double acting, hydraulic return
  • Ø160mm Bore
  • Ø100mm Rod -  hard chrome plated
  • 3200mm Stroke
  • 110 bar Working pressure
  • 22.6T Extension force
  • 13.7 Retraction force
  • External linear transducer providing constant feedback
  • Spherical bearing at both ends
  • Manifold block fitted with an accumulator, directional control valves, pressure relief valves, flow control valves, pressure transducers, pressure gauge point & test points

PSV Test Bench - Long Island Point, Hastings

9/3/2015

 
This purpose built test bench was engineered to meet the clients exact requirements. McMillan Engineering Group manufactured, assembled, delivered and commissioned the unit.

Designed to with two PSV test stations to suit ANSI flange valves and 3/4" NPT Valves, with a maximum test pressure of 12,500kPa.

The test bench incorporates the following features.
  • Two 50L high pressure storage vessels
  • Eight separate pressure gauges to suit a wide range of tests
  • Mechanically adjustable clamping arms
  • Hydraulic clamping force
  • Hydraulically intensified air pressure
  • 12mm Polycarbonate shields
  • PLC Control system
  • 250kg Davit arm crane

50T Tilting Aluminium Melting Furnace - Melbourne

7/12/2014

 
Single Acting Displacement Cylinder
  • Ø350mm Bore
  • Ø316mm Rod - Hardened and hard chrome plated
  • 3000mm stroke
  • 160 bar Operating pressure
  • 1130kN Extension force
  • Dust & heat resistant rod bellow
  • Specialised heat resistant seals

Bridge Rehabilitation - Wentworth, NSW

2/8/2013

 
McMillan Engineering Group was contracted to improve the existing seal design and manufacture four single acting displacement cylinders.
  • Ø355.6mm Bore
  • Ø340mm Rod - Hard chrome plated
  • 6839mm Stroke
  • 31 bar Operating pressure
  • 282kN Extension force
  • Paint specification to suit environment

Port Miami Tunnel Project

31/7/2012

 
The Port Miami Tunnel Project formed two 1.2km, 2 lane tunnels to form an alternative link to Dodge Island via the MacArthur Causeway on Watson Island.

McMillan Engineering Group supplied eight 300T double acting safe rams to facilitate the lifting of the 13.1m diameter tunnel boring machines. Via the use of internal porting we were able to design these rams with 150mm stroke and only 430mm closed height.

Specifications
  • 301T Lifting capacity @ 690 bar
  • 150mm Stroke
  • 600T Capacity mechanical lock ring
  • Double acting
  • Spherical load cap
  • 430mm Closed height
  • NATA Force Calibration

Urban Superway Project - Adelaide

2/2/2012

 
McMillan Engineering Group were contracted to design, manufacture and supply a wide range of custom cylinders, power units and hydraulic accessories for the Urban Superway Project in Adelaide, South Australia.

Cylinder Details
IHS-CH-0100-03-SA
  • Quantity supplied - 10
  • Single acting, load return
  • 100T Capacity
  • 690 bar Operating pressure
  • 75mm Stroke
  • Ø50mm Centre hole

IHS-0100-04-LR-SR
  • Quantity supplied - 20
  • Single acting, load return
  • 100T Capacity
  • 690 bar Operating pressure
  • 100mm Stroke
  • Mechanical lock ring
  • Spherical load cap

IHS-0250-10-LR-SR
  • Quantity supplied - 8
  • Single acting, load return
  • 258T Capacity
  • 690 bar Operating pressure
  • 250mm Stroke
  • Mechanical lock ring
  • Flat load cap

IHS-CH-0060-03-LR-SR
  • Quantity supplied - 4
  • Single acting, load return
  • 62T Capacity
  • 690 bar Operating pressure
  • 75mm Stroke
  • Ø50mm Centre hole
  • Mechanical lock ring
2.625x2-300 Spreader Cylinder
  • Quantity supplied - 4
  • Double acting, hydraulic return
  • 25T Capacity (Ext.)
  • 10T Capacity (Ret.)
  • 690 bar Operating pressure
  • 300mm Stroke

20T Adjustment Cylinder
  • Quantity supplied - 16
  • Single acting, load return
  • 20T Capacity
  • 690 bar Operating pressure
  • 11mm Stroke

IHS-0100-02-LR-SR
  • Quantity supplied - 26
  • Single acting, load return
  • 100T Capacity
  • 690 bar Operating pressure
  • 50mm Stroke
  • Mechanical lock ring
  • Spherical load cap
Pump Details
IHS PE554 HPU
  • 4-way Valve
  • Remote control
  • Bleed down valve
  • 0.84 kW
  • 690 bar
  • 0.92 lpm
  • 8.6 litre Reservoir

PE172-50-220 Electric Pump
  • 2-way Valve
  • Remote control
  • 0.37 kW
  • 690 bar
  • 0.262 lpm
  • 4.8 litre Reservoir
Hand Pump
  • Two speed
  • 2-way Valve
  • 0.0029 litres per stroke
  • 690 bar
  • 1 litre reservoir
Hydraulic Accessories
  • 4" Analogue gauges
  • Needle valves
  • 6m 3/8" Jacking hoses
  • 3m 3/8" Jacking hoses
  • 1.8m 3/8" Jacking hoses
  • 1.2m 3/8" Jacking hoses
  • 1 into 2 Manifolds
  • 1 into 4 Manifolds
  • Gauge adaptors

13,000kN Load Cell

27/6/2011

 
Features
  • 13,000kN Capacity
  • 690 bar Operating pressure
  • Tr498x14 Internal thread
  • To suit 50 strand Anchor Head
  • 10 Individual jacks, all fitted with PRVs

Port Botany Expansion Project - Sydney

23/6/2009

 
McMillan Engineering Group, then trading as Industrial Hydraulic Services were responsible for the complete design, manufacture and supply of the 20T Mooring Winch System, 30T Double Drum Derricking Winch System, 420T Luffing Cylinders and the 700HP Hydraulic Power Unit.

Details:
30T Double Drum Derricking Winch System
  • Hydraulic motor
  • Proxy rotation sensor
  • Pawl safety lock
  • Hydraulic disc brakes


20T Mooring Winch System
  • Total of 6 winches
  • Hydraulic motor
  • Pawl safety lock

Luffing Cylinders
  • Ø500mm Bore
  • Ø200mm Rod
  • 3000mm Stroke
  • Hard chrome plated rod with ceramic densification
  • 500T extension force / 420T retraction force

Hydraulic Power Unit
  • Diesel powered
  • Total of 700HP
  • PLC control system
  • Fully programmable remote control


The Australian National Construction Review featured this project in their magazine. Click on the button below to download an extract.
Magazine Extract
Once this project was completed the system was redeployed to dismantle the old berth wall next to Sydney Ports’ Marine Operations Centre at Moore’s Wharf. 

Click here to go to the Port Authority of NSW website for more details.

700L/60MPa Pressure Vessel

3/12/2008

 
Custom designed pressure vessel with press cylinder incorporated. Also included a split system hydraulic power unit, Intensifier and Tie Rod Tension Cylinder.

Pressure Vessel
  • 60 MPa Pressure rating
  • 0-100°C Operating temperature
  • 700 litre Capacity
  • Ø800mm Inside diameter


Hydraulic Power Unit
  • 4kW / 2.3 lpm / 600 bar High pressure / Low flow
  • 1.1kW / 25 lpm / 3 bar Low pressure / High flow
  • 1000 litre Reservoir


Intensifier
  • 690 bar
  • Screw type
  • 400mm Stroke


Press Cylinder
  • 690 bar
  • 200T Capacity
  • 100mm Stroke
  • Double acting
  • Pressure relief valve
  • Flange mounted


Tie Rod Tension Cylinder
  • 690 bar
  • 300T Capacity
  • 60mm Stroke
  • Ø113mm Centre hole
  • Double acting

700T & 600T Stress Bed System

11/1/2008

 
McMillan Engineering Group designed & manufactured this complete Stress Bed System to meet the customers unique specifications. To increase the efficiency of the system the client requested that the lock rings for the double acting safe rams be mechanically operated. This allowed the client to operate the system without having to have an operator manually lock off the rams for each stress.
IHS-0700-18-DA-SR
  • Quantity - 2
  • 710T @ 700 bar
  • 450mm Stroke
  • Ø356mm Bore
  • Ø292mm Rod
  • Spherical load cap
  • Mechanically operated lock ring
  • Pressure relief valve
  • Pilot operated check valve
  • NATA Calibration

IHS-0600-24-DA-SR
  • Quantity - 2
  • 618T @ 700 bar
  • 600mm Stroke
  • Ø332mm Bore
  • Ø254mm Rod
  • Spherical load cap
  • Mechanically operated lock ring
  • Pressure relief valve
  • Pilot operated check valve
  • NATA Calibration
Hydraulic Power Unit
  • Quantity - 2
  • 5.5kW / 3-Phase / 415V
  • 2 x 2.08 lpm
  • 700 bar
  • 100 litre Reservoir

IHS-CH-0060-06-DA
  • Quantity - 2
  • 61T @ 700 bar
  • 150mm Stroke
  • To suit 32mm CT Stress Bar
  • NATA Calibration

IHS-MJ-0025-18-DA
  • 25T x 488mm Stroke Mono Jack
  • NATA Calibration

IHS PE554 HPU
  • 4-way/3-position tandem centre manual valve
  • Advance, hold and return functions
  • Bleed down valve
  • 3.1m Remote control
  • 0-700 bar
  • 11.5-0.92 lpm

Eastlink Precast Yard – Morwell, Victoria

17/11/2007

 
1200T & 800T Stress Bed Equipment

Wool Press Ram

16/6/2007

 
Features
  • Ø553mm Bore
  • Ø355.6mm Rod with hard chrome coating
  • 1575mm Stroke
  • 860T Capacity @ 350 bar
  • 8 Extension ports & 6 retraction ports
  • Bolted end caps

Gateway Upgrade – Brisbane

4/1/2007

 
Hydraulic Stress Bed
* Photos courtesy Leighton Abigroup Joint Venture

M7 Project - Sydney

2/5/2006

 
McMillan Engineering Group, then trading as Industrial Hydraulic Services designed, manufactured and supplied span jacks for the M7 Project in Sydney, NSW.

Details:
16 x 200T Span Jacks
  • Twin jack design
  • 100mm Stroke
  • Mechanical lock ring
  • Spherical load cap
  • Polyurethane load pad
  • Teflon/stainless sliding base
  • Side shift cylinders in two directions

24 x IHS-0125-05-LR-SR
  • To suit 200T span jack frame to increase capacity to 250T and stroke to 135mm
  • 125T Capacity
  • 135mm Stroke
  • Mechanical lock ring
  • Spherical load cap
  • Polyurethane load pad
  • Teflon/stainless sliding base
  • Side shift cylinders in two directions

Jetty Extension - Broome

3/12/2005

 
500T Stress bed consisting of two 350T, 250mm stroke double acting safe rams and a 5.5kW Split Flow Power Unit. Designed with the ability to be upgraded to a 700T Stress Bed.

Truck Dumper – Portland, Victoria

4/10/2005

 
Two 13.7m stroke, multi-stage cylinders

Custom Multi-Strand Jack & Hydraulic Power Unit

16/9/2005

 
Delivery ready for one of our pre-stressing customers. Custom designed and manufactured to meet their specific requirements.

Custom IHS-CH-0630-08-DA
  • 630T Capacity 
  • 690 bar Working pressure
  • 206mm Stroke
  • Ø230mm Centre hole
  • 33 x 0.6” Strand battery set including - Nose, shaker plate, tube bundle, back block
  • Chrome plated multi-strand wedges
  • NATA Force calibration

Custom Hydraulic Power Unit
  • 5.5kW/415V
  • 700 bar
  • 3.2lpm
  • 100l Reservoir
  • Pendant control
  • Calibrated gauge
  • Castor wheels

Bai Chay Bridge Project  – Vietnam

7/12/2004

 
The Bai Chay Bridge connects Hong Gai with Bai Chay over the Cua Luc Straits. Industrial Hydraulic Services designed, manufactured and supplied a large range of hydraulic equipment for the Form Travellers used on this project.
3kW Hydraulic Power Unit
  • Quantity - 4
  • 3kW / 3-Phase
  • 2 outlets with 1.2 lpm @ 700 bar
  • 2 outlets with 2.9 lpm @ 300 bar
  • Lowering valves
  • 40 litre Reservoir
  • Canopy

IHS PE554 HPU
  • Quantity - 5
  • 0.84 kW / 220 V / 50 Hz / 1P
  • 0-700 bar / 11.5-0.92 L/min
  • 8.6 litre Reservoir
  • Bleed down valve

IHS-0220-10-SR
  • Quantity - 8
  • 220T Capacity
  • 250mm Stroke
  • 700 bar Operating pressure
  • External spring retract
  • Mechanical lock ring

IHS-0150-06-SR
  • Quantity - 8
  • 150T Capacity
  • 150mm Stroke
  • 700 bar Operating pressure
  • Load return
  • Mechanical lock ring

IHS-CH-075-04-DA
  • Quantity - 8
  • 75T Capacity
  • 100mm Stroke
  • Ø42mm Centre hole
  • 700 bar Operating pressure
  • Double acting
  • Pressure relief valve


65x35-800 Cylinder
  • Quantity - 16
  • 6.2T Capacity (Ext)
  • 3.3T Capacity (Ret)
  • 800mm Stroke
  • 250 bar Operating pressure
  • Double acting
65x35-300 Cylinder
  • Quantity - 16
  • 6.2T Capacity (Ext)
  • 3.3T Capacity (Ret)
  • 300mm Stroke
  • 250 bar Operating pressure
  • Double acting

65x35-650 Cylinder
  • Quantity - 16
  • 6.2T Capacity (Ext)
  • 3.3T Capacity (Ret)
  • 650mm Stroke
  • 250 bar Operating pressure
  • Double acting

70x45-500 Cylinder
  • Quantity - 16
  • 10T Capacity (Ext)
  • 6.4T Capacity (Ret)
  • 500mm Stroke
  • 280 bar Operating pressure
  • Double acting

Crane Wheel
  • Quantity - 16
  • Ø400mm
  • 35T Capacity
  • SKF Bearings


Accessories
  • 192m of Hose assemblies per traveller
  • 3 Manifold assemblies per traveller
  • Couplings & connectors for turn key operation

Organic Fertilizers

3/12/2003

 
Double Cylinder – Ø300mm Bore, 2 x 5500mm Stroke

High Speed Rail Project - Taiwan

3/12/2002

 
McMillan Engineering Group (trading as Industrial Hydraulic Services) supplied forty 200T Span Jacks & Two Power Units for this project.

East Rail Project – Hong Kong

3/11/2002

 
McMillan Engineering Group (trading as Industrial Hydraulic Services) supplied sixteen 110T, 150mm stroke load return safe rams for this project.

Wales House Cupola Lift

14/8/1999

 
In 1999 a development was planned for the historically significant Wales House building in Sydney. An extra floor was required which meant the 915T cupola needed to be raised 3.9m. Since dismantling the cupola was nut possible the decision was made to raise the cupola via the use of hydraulics. The cupola was raised and supported 1.3m a night over three nights.

McMillan Engineering Group designed and manufactured 12 hydraulic cylinders, a hydraulic power unit and a control panel to achieve this engineering feat.

Cylinder Details
  • Quantity - 12
  • Capacity of 145T @ 283 bar
  • 1400mm stroke
  • Spherical load cap
  • Pressure relief valve
  • Load holding valve


Hydraulic Power Unit Details
  • 3 phase / 415 V
  • 11kW
  • 12 way split flow pump
  • 1.2 lpm per outlet
  • 480 litre reservoir


Control Panel Details
  • 12 Pressure gauges
  • 12 Directional control valves
  • 6 Digital position readouts (Linked to rotary transducers)

West Rail Project – Hong Kong

3/12/1998

 
McMillan Engineering Group (trading as Industrial Hydraulic Services) supplied 150T, 180T, 185T & 300T Jacks and Power Units for this project.

Anzac Bridge (Formerly Glebe Bridge) - Sydney

4/12/1995

 
McMillan Engineering Group (trading as Industrial Hydraulic Services) supplied a range of hydraulic equipment for this project.

Transfield Shipyards - Melbourne

5/12/1990

 
McMillan Engineering Group (trading as Industrial Hydraulic Services) supplied a 800T Jacking System comprising of 100T jacks.
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©2014 McMillan Engineering Group Pty. Ltd.
  • SECTORS
    • CONSTRUCTION >
      • PRECAST STRESS BEDS
      • PRECAST YARD
      • PRECAST MOULD
      • BUILDING
    • CIVIL >
      • TUNNEL BORING
      • DAMS
      • BRIDGES
    • MINING >
      • LUFFING CYLINDERS & HYDRAULIC SYSTEMS
      • LUBRICATION SYSTEMS
      • UNDER GROUND BOLTING
      • JACKING SYSTEMS
    • PROCESSING AND MANUFACTURING >
      • HYDRAULIC PRESSES
      • TRUCK DUMPS
    • RAIL >
      • ROLLING STOCK UNDERFRAME COMPONENTS
      • RAIL INFRASTRUCTURE
    • MARINE AND OFFSHORE >
      • Jack Up Barges
      • SKIDDING CYLINDERS
      • SHIP MOORING CYLINDERS
      • GANGWAY CYLINDERS
    • RACE CAR TRANSPORTERS >
      • 48FOOT
      • 45FOOT
  • HYDRAULIC CYLINDERS
    • HIGH PRESSURE JACKING CYLINDERS
    • TENSIONING CYLINDERS
    • PRECAST YARD JACKING CYLINDERS
    • INDUSTRIAL CYLINDERS
    • MINING CYLINDERS
    • HYDRAULIC PISTON ACCUMULATORS
    • MULTI-STRAND CYLINDERS
    • HEAVY LIFT STRAND JACKS
    • SYNCHRONISED HOISTING SYSTEM
    • INDUSTRIAL HYDRAULIC SERVICES - Hydraulic Cylinder Repairs & Service
    • HYDRAULIC CYLINDER FORCE CALIBRATION
  • HYDRAULIC POWER UNITS AND SYSTEMS
    • HIGH PRESSURE POWER UNIT
    • INDUSTRIAL POWER UNIT
  • IHS Jacking and Stressing Equipment
  • Major Projects
  • News Feed
  • Accreditation
  • SUSTAINABILITY
    • ENVIRONMENT
    • PEOPLE
    • SUPPLY CHAIN
  • Contact Us
  • About Us
    • Our History
    • Capabilities
    • Terms & Conditions >
      • Terms & Conditions of Sale
      • Terms & Conditions of Purchase
    • Downloads >
      • Brochures
      • Manuals
      • Other
  • Global Sales Partners