Ceramic Densification is a thermo-chemically formed ceramic coating for the provision of corrosion protection on chrome plated surfaces.
McMillan Engineering Group has adopted this process into it’s hydraulic cylinder design and repairs.
A chemical slurry is applied to the chrome plated surface and fired at a low temperature. When heated a chemical reaction forms a Cr2O3 bond with the substrate.
This process fills and seals the inherent micro-cracks and porosity found in hard chrome plating. A chemical bond is formed underneath the plating on subsequent firings.
Benefits
Corrosion protection
Increased hardness
Reduced friction
Wear resistance
Increased seal life
No measurable build up on top of the existing plating
Increases plating life by 4 to 10 times in most corrosive environments
Resistant to thermal cycling/shock
Enables repairs to the rod (Other processes harden the parent material)